AC Motors Improve Sludge Pump Reliability
Scottish Water has replaced the ageing DC pump drive motors of three large sludge pumps at one of its wastewater facilities with matched W21 high-efficiency AC motors and CFW-09 drives from WEG. The DC motors were employed on Whitehead and Poole piston ram pumps that are used to transfer sludge from the Laighpark wastewater treatment site, which serves around 150,000 people in the Paisley area of Glasgow, to Shieldhall wastewater treatment plant. They had been installed for some years, providing the high torque at start-up necessary for the pumping operation, and the facility for variable speed control of the pumps via a simple potentiometer. Because the capacity for storing sludge at Laighpark is limited, transfers to Shieldhall are made daily. This places a premium on the reliability of the two front-line motors - the third is a duty stand-by - which are generally called upon to operate for six hours a day. This was not a problem until recently, when the age of the motors starting...