Motion Analyzer Optimises Machine Design


Rockwell's Motion Analyzer mechatronics tool optimises design for the automation and machine-construction industry. Application data can be accepted by the 3D CAD software Solidworks via the interface, directly from the OEM's mechanical design. An estimation of the loading then becomes superfluous and a genuine computation of the drive load is possible. Based on these data, the tool suggests a suitable drive, taking into consideration local conditions such as the supply voltage and the siting level. Motion Analyzer is able to carry out a comparison of costs and performance for various drive technologies.

This means that the user can select the variant most suitable to the machine's use. With the aid of the Motion Analyzer computation tool, the user can adapt the movement to the conditions in the mechanical system and optimise it for his specific application. There is an export function to the Logix controller so that the computed travel profile can also be executed later on the machine. The efficiency analysis shows, at a glance, in which part of the application the applied torque is present.

With the tolerance analysis each of the application parameters can be modified over a range. This means that an overview of the limits of the drive and also of the machine itself is obtained quicker and it is possible to determine the application modifications necessary for a drive solution. Similarly, the reaction of the drive can be simulated with the simulation tool.

In particular, the effects of less rigid or slack couplings are highlighted. From this, conclusions can be drawn about the feasibility of various design structures for the mechanical construction and adaptations carried out as required. A secondary effect here is the generation of settings for the control system. The tool calculates using exactly the same values as RSLogix 5000. This is used as a development tool for the whole control environment from Rockwell Automation.

This parameterisation is also transferred to the controller and the tuning of the servo drives is shortened. Rockwell Automation offers the optional integrated condition-monitoring solution Dynamix, which provides full vibration monitoring directly in the machine controller. The combination of vibration monitoring and machine analysis with a fast Fourier analysis allows preventive maintenance within the machine control. Motion Analyser takes the whole drive into account, analysing and optimising travel profiles and simulating the reaction of the system to control parameters.

Comments

Post a Comment

Popular posts from this blog

Biasi Develops ActivA Unique Boiler Range Biasi UK has developed ActivA, a new range of high efficiency A rated condensing boilers boasting a unique heat exchanger. The launch of ActivA is further testimony to the company's commitment to strengthen its position in the UK domestic gas boiler market. At the heart of ActivA is a newly developed pre-mix condensing heat exchanger that is manufactured in a corrosion resistant, pressure moulded aluminium. Its sectional construction means it can be easily adjusted for different boiler outputs and its 'multipass' design ensures very low resistance for both combustion and water passage. This unique heat exchanger carries a five year guarantee. Designed to provide outstanding heating performance at an affordable price for almost all types of domestic properties, the compact range boasts some of the smallest boilers available - at just 700mm high x 400 wide and only 290mm deep - thereby allowing installation in cupboards. As well a
Read more

Han® HC 250 high current contact

A Powerful Solution HARTING has developed the new Han® HC 250high current connector as a powerful interface that impresses by requiring little space, transmitting high current intensities and allowing flexible configuration of the number of poles. The HC 250 one-pole crimp module can be connected in various frame geometries to produce the required number of poles in a compact space – and in the existing Han® HPR housing. Technical details: - Rated current 250 A at a rated voltage of 2000 V - Termination cross-sections are: 35 mm2, 50 mm2 and 70 mm2 - Maximum four-pole interfaces in a size 24 B HPR housing, making it particularly suitable for motor connections - High quality plastic with good smoke and inflammability levels - Removal tool for simple installation and removal of the contacts and inserts - Confusion of a number of interfaces is reliably prevented by multiple coding options for the individual inserts The requirements in the railway industry are changing, as
Read more

HAZARDOUS AREAS - Comparisons Between Standards

Image
The following tables and comments are an attempt to cross reference between different National standards for Hazardous Location Definitions. We note that there is a world wide trend towards IEC standards in the electrical industry and that even the American manufacturers are gearing up to produce products to IEC standards in IEC metric dimensions. COMPARISON OF ZONES FOR ELECTRICAL EQUIPMENT IEC/CENELEC/U.K. GERMANY/JAPAN U.S.A. ZONE 0 DIVISION 1 ZONE 1 DIVISION 1 ZONE 2 DIVISION 2 COMPARISON OF CLASS II CLASSIFICATIONS - DUSTS B.S.6467 & A.S. 2236 -CLASS II U.S.A.-CLASS II DIP - NO SUB - GROUP GROUP E - METAL DUSTS GROUP F - COAL DUSTS GROUP G - GRAIN DUSTS COMPARISON OF GAS GROUPINGS FOR ELECTRICAL EQUIPMENT IEC CENELEC AUSTRALIA U.KBS4683 GERMANY & JAPAN VDEO171 RIIS-TR-TR-79-1 U.S.A. NATIONAL ELECTRIC CODE Representative Gases II IIA II IIA 1 D Propane IIB IIB 2 C Ethylene IIB IIC 3n 3a B Hydrogen IIB 3b
Read more